Downtime cost · Packaging lines 1 to 4
≈ $2.4Mthis year
+19% on 2025, at this year’s pace
See which machines
cost you the most.
Send us your maintenance history from your CMMS or a spreadsheet. We analyze it for free and show you where the downtime goes and how Edmund would cut it.
NDA on request · Used only for your analysis · Never used to train AI
Where the hours go
79%from 6 faults
Edmund would save
$290K–$485Ka year, 12 to 20% less downtime
Trusted by leading global manufacturers
Get your free analysis
An Excel or CSV export of your work orders or downtime records, ideally the last twelve months. No export at hand? Leave your details and send it after the call.
- NDA first, if you want one
- Sent straight to our team, over an encrypted connection
- Used only for your analysis, never to train AI
How we work with your data 
27001 · 42001
- Sent straight to our teamOver an encrypted connection, from this page. Leave out anything you would rather not share.
- Used only for your analysisNothing else. If you want an NDA, we sign it before you send anything.
- Never used to train AIYour files are not used to train any AI model.
Certified to ISO/IEC 27001 and ISO/IEC 42001. How we handle personal data
How it works
Free, no strings attached.
- 01You2 minutes
Send your export
Work orders or downtime records, in Excel or CSV. Ideally the last twelve months.
- 02Together20 minutes
A 20-minute call
Pick a time when you send. We check what the export holds and what you want to know.
- 03EdmundOn a date we agree
Your analysis, walked through
Four pages on your own records, yours to keep.
What you get
A short analysis of your own records, walked through with you on a call. Free, and you keep it.
EdmundPackaging lines 1 to 4 Example01/ 04 Year on year, and what it costs you
$1.8Mlost to downtime by September 30
On pace for ≈ $2.4M this year +19% on 2025
Line 1+36%$450K → $609KLine 2−12%$524K → $463KLine 3+6%$255K → $270KLine 4+33%$809K → $1.1M
EdmundPackaging lines 1 to 4 Example02/ 04 Where the hours go, and what keeps coming back
79%of the 727 hours this year come from 6 faults
The case packer on line 4 stopped 105 times this year, about every 2.6 days. 92 of those reports say only “jam cleared”: the cause was never written down.
EdmundPackaging lines 1 to 4 Example03/ 04 Where Edmund would help
$1.3Mof this year’s downtime sits where Edmund would help
514 of the 576 hours in these six faults, fully or in part
| Fault | Where the cause sits | Hours | Edmund |
|---|---|---|---|
| Press 2 servo enable fault | PLC program and drive manual | 158 h | Yes |
| Conveyor 3 light barrier stops | Manual: cleaning interval | 130 h | Yes |
| Weld cell 3 light curtain trips | Safety program and drawings | 106 h | Yes |
| Line 4 conveyor jams | Guides and part flow | 82 h | Partly |
| Press 1 hydraulic pressure low | Valve wear | 62 h | No |
| Robot cell 5 collision stops | Robot program offsets | 38 h | Partly |
EdmundPackaging lines 1 to 4 Example04/ 04 What Edmund would save in a year
$290K–$485Ka year, at your own cost rates
$290K
$485K
Conservative12% less downtime Full potential20% less downtime
$24K–$40Kevery month, at the same rates
- Downtime back a year
- 116 to 194 h
- Your lost margin per downtime hour
- $2,400
- Your technician time
- $65 an hour
Results from manufacturing groups using Edmund
Flexible packaging plant in Nový Bydžov, part of Amcor plc (NYSE: AMCR). Measured over one year.
26%
faster repairs
€190K
a year back at the plant
Corrugated and solid board packaging, four Czech locations, part of the Swiss Model Group.
up to30%
potential for shorter breakdowns
300K+
pages of documentation at the machine
“We use Edmund AI as an ‘invisible co-worker’: it fills the missing know-how, supports our technicians’ decisions, and speeds up finding and fixing faults.”
Frequently asked questions
Is my data safe?
We use your files only for this, and we are happy to sign an NDA first. They come straight to our team over an encrypted connection, and they are never used to train AI.
How long does it take?
It depends on how much the export covers. On the 20-minute call we go through what it holds and what you want to know from it, and agree on the date of the walkthrough.
Is it really free?
Yes. We read your history for free and there is no obligation. You keep the analysis either way.
What data do you need?
What your CMMS or spreadsheet already has: work orders or downtime records with the date, the machine and, where you have them, the duration and the cause. Twelve months or more shows the trend year on year. To put it in dollars, we also ask for your lost margin per downtime hour and your technician rate, if you have them.
Who is behind Edmund?
Edmund s.r.o., from Ostrava in the Czech Republic. The company came out of an industrial consulting practice, and Edmund now runs on 130+ machines across four countries.
See which machines
cost you the most.
Send us your maintenance history from your CMMS or a spreadsheet. We analyze it for free and show you where the downtime goes and how Edmund would cut it.
NDA on request · Used only for your analysis · Never used to train AI
